Thanks to precision linear encoder system, long-life patented precision rail, high-end servo motor,patented non-reflective light source, high-resolution CCD camera, SJ2018 measures dial indicators accurately and automatically by applying with accurate control technology of glass-scale displacement and the intelligent image processing technology. A motor controlled by computer drives glass-scale to travel accurately; All data area acquired by software automatically without manual sampling; Indication values of test object are identified automatically by CCD camera which completely simulates manual reading; That Significantly reduces human labor and brain work, as well as improves the testing speed.
SJ2018 is a fully automated testing machine. The operator only needs to install the dial indicator and select few parameters in software,then the machine measures automatically in accordance with selected norm after click the “Start” button. After measurement, the test data and report can be generated and printed quickly(including data list of measuring points, error carve of forward—reverse measurement, qualification& eligibility level of indication errors, etc.)
1. Measure dial gauges, micrometer dial indicators, dial test indicators, dial bore indicators, compactors automatically according to the newest relevant regulations and standards.
2. Measure the above objects with digital display automatically.
3. Measure the above objects with imperial system automatically.
4. Semi-auto testing function, which is for testing dial indicators with stains.
5. Automatic zeroing after click Start.
6. Over standard hinting in measuring process.
7. Process and qualify the measured data automatically.
8. Can display and print former test data and test reports including error sheet or curve of measuring points and deviation values compared to specified standard.
9. Can query and manage the test records according to object type, manufacturer, manufacturing number, inspector, submitted institution, equipment number, inspection date or effective date etc.
10. Can print multiple selected test records at once.
11. Can export test data in Word or Excel.
12. Data backup and restore.
13.Support user-defined template of report.
14. Support user-defined program and tolerance.
1. Artificial intelligence: Do not need manual reading & recording & calculating and manual adjustment with hand wheel or microdrum.
(1) Scale and indication value are identified automatically by the CCD camera which completely simulates manual reading, without observed, read and recorded by operator
(2) Function of automatic zeroing without manual zeroing before testing;
(3) A motor controlled by computer drives measuring spindle to arrive measuring point accurately, without manual adjustment by hand wheel or microdrum
(4) Powerful software automatically processes and qualifies the measured data, finally generates test result, additionally all test records can be queried, displayed, saved, printed.
2. Special light source:
(1) Patented no-reflective light source(Patent No.: ZL200620056214.1)
(2) If the surface of dial indicator is convex, the no-reflective light source is necessary to assure reliability of test data.
3. New patented slider:
National utility model patent(Patent No.: ZL201220239454.0)
Eliminate gap in forward – reverse measuring by reducing the wear between the slider and the guide rail;
High repeatability: significantly improve lifespan of the slider and guide rail.
4. Humanized design:
Thanks to user-friendly interface, operation of software is extremely simple. With Humanized design for both machine and software, the operator can be trained to use it in a short time. Particularly the system can identify pointer of dial indicator and acquire the indication value of object accurately even if the dial indicator is not in the right center of camera, so the dial indicator can be installed fast, and that simplifies the operating procedure and save operating time.
5. Large-capacity database
With built-in large-capacity storage space for database, the system can record and save all test records automatically.
6. Powerful print
Support user-defined template of report(curve, sheet or error value). Test data can be saved automatically, particularly a number of test reports can be printed at once.
|Accuracy of Automated Reading||1/30 of division value for 0.001mm dial gauge|
|1/60 of division value for 0.01mm dial gauge|
|Indication error||Random 1mm ≤0.6µm|
|Random 2mm ≤0.6µm|
|Random 10mm ≤0.8µm|
|Random 30mm ≤0.9µm|
|CE Certificate||CE-EMC, CE-LVD|
|Interface||RS232 (Can convert to USB)|
|Input Voltage||AC 220V 50Hz|
|Operation Environment||Temp.(20±2)℃, RH(50~70)%|
|Dimension||Dimension (640×240×530) mm|
|1. SJ2018 host machine||1 set|
|2. Workholders||2 sets|
|3. Desktop computer and Monitor||1 set|
|4. Aluminum alloy case||1 pc|
|5. Measuring software||1 set|
|6. Cables||1 set|
|7. User manual||1 pc|
|8. Product certification and Warranty card||1 set|